Six Sigma: Lean Six Sigma Black Belt (Part 3) (Accredited)

Based on the detailed description provided, here is a structured outline for the Lean Six Sigma Black Belt (LSSBB) certification course phases 4 and 5, which are designed to improve and control processes using the tools, methodologies, and concepts of LSS. This course builds upon the foundational knowledge obtained in the Green Belt program and is intended for individuals who have already completed that level of training.

Lean Six Sigma Black Belt (LSSBB) Certification Course Outline: Phase 4 - Improve

1. Introduction to Improve Phase

   • Overview of the Improve phase in the DMAIC framework
   • Setting objectives for process improvement

2. Brainstorming

   • Techniques and tools for generating ideas
   • Methods of capturing and evaluating ideas

3. Brainwriting

   • A structured approach to brainstorming
   • Enhancing the creative process in a group setting

4. Assumption Busting

   • Identifying and challenging assumptions
   • Ensuring decisions are based on facts rather than assumptions

5. Analogy Technique

   • Using analogies to gain insights into problems
   • Applying lessons from one context to another

6. Channeling Technique

   • Guiding brainstorming towards practical and implementable solutions
   • Avoiding the over-complication of ideas

7. Anti-Solution Technique

   • Preventing common pitfalls in problem-solving
   • Ensuring the focus remains on real problems and solutions

8. 5S

   • Principles of organization, cleanliness, standardization, safety, and sustainability
   • Creating an efficient and effective work environment

9. Heijunka

   • Leveling production to create a balanced flow
   • Reducing waste and improving product quality

10. Generic Pull

    • Coordinating supply with demand in a non-specific manner
    • Improving inventory management and reducing overproduction

11. Jidoka

    • Enabling machines to detect problems and stop production automatically
    • Preventing defects and improving quality

12. Just-In-Time (JIT)

    • Scheduling deliveries as needed to eliminate waste
    • Streamlining the supply chain and reducing inventory costs

13. Theory of Constraints (TOC)

    • Identifying bottlenecks and focusing improvement efforts
    • Enhancing overall process flow and efficiency

14. Solution Selection Matrix

    • Evaluating multiple solutions to choose the best one
    • Considering criteria such as feasibility, impact, and risk

15. Implementation

    • Executing selected solutions
    • Ensuring proper change management and stakeholder involvement

16. Control Plan

    • Monitoring and maintaining improvements to ensure sustainability
    • Establishing control mechanisms and performance metrics

Lean Six Sigma Black Belt (LSSBB) Certification Course Outline: Phase 5 - Control

1. Overview of the Control Phase

   • Understanding the importance of sustaining improvements
   • Setting objectives for maintaining process stability

2. Control Plan Development

   • Designing a control plan to ensure long-term process stability
   • Monitoring process performance and taking corrective actions when necessary

3. Statistical Process Control (SPC)

   • Using statistical tools and techniques to monitor processes
   • Identifying trends, patterns, or shifts in process performance

4. FMEA/FMECA

   • Failure Mode and Effects Analysis (FMEA) / Failure Mode, Effects, and Criticality Analysis (FMECA)
   • Assessing and mitigating risks associated with potential failures

5. Gemba Walks

   • Observing the actual location where work is done to gain insights
   • Engaging with team members to identify opportunities for continuous improvement

6. Kaizen

   • Continuous, incremental improvements in processes and systems
   • Encouraging a culture of ongoing improvement at all levels

7. Continuous Improvement Methodologies

   • Applying tools such as PDCA (Plan-Do-Check-Act) and DMAIC iteratively for sustained improvement
   • Enhancing the capability and performance of processes over time

8. Project Closure

   • Documenting achievements and lessons learned
   • Ensuring proper transition to operations and sustainability

9. Final Review and Preparation for Certification Exam

   • Comprehensive review of all LSSBB concepts covered in Phases 4 and 5
   • Preparing for the certification exam administered by AIGPE or other accredited institutions

Throughout this course, learners will have access to additional resources such as practice questions, downloadable slides, and a community forum for support. Upon completion, they will be prepared to take the LSSBB certification exam and apply these advanced Lean Six Sigma methodologies in real-world scenarios.